For some reason, we dropped the exhaust valve on the right bank yesterday on Bryce's 2004 CRF250R. Looking like perhaps due to some odd wear on the keeper key that it might be the weak link. However, just curious if anybody else has ever experienced anything of this natur. I was riding it a lap in consideration of trading Bryce for my 2005 CRF250R. As I came out of the woods onto the straight of way heading back to the truck I got on it a bit, the bike hesistated for a few seconds and then grabbed, when it did there was plent of power pulling the front wheel off of the ground and then I heard what sounded like the timing chain slapping the case so I immediately hit the kill switch and pulled in on the clutch at the same time coasting to a stop. I got off and pushed it to the truck. Whenever we took the top cover off the timing chain was in tact. However, upon further inspection we discovered that the shim was missing off of the right bank exhaust valve. So, we tore the side case off, still no shim. We continued to remove the rock arm and discovered that the spring, top washer and shims were literally just sitting around the stem of the valve and loose. Upon turning the auto adjusting screw for the timing chain, the shim dropped straight through the engine and onto the ground. The exhaust vavle was bent from slapping the top of the piston 4 times as you can see in the following picture.
Mokan Riders Offroad Club